MICROSYSTEMS
SINCE 1996
Precision Sheet Metal Fabrication
Our precision sheet metal fabrication is a specialized manufacturing process that involves the precise cutting, shaping, and assembly of thin metal sheets to create high-quality components or products. The emphasis on precision distinguishes this form of sheet metal fabrication, ensuring tight tolerances and exact specifications are met. Here is an overview of the key elements in precision sheet metal fabrication
Process
Design and Engineering:
The process begins with detailed design and engineering. Computer-Aided Design (CAD) software is often used to create precise digital models of the components. This step is crucial for achieving accuracy and meeting customer specifications.
Material Selection:
The choice of material is critical and depends on factors such as strength, weight, corrosion resistance, and cost. Common materials used in precision sheet metal fabrication include stainless steel, aluminum, and various alloys.
Cutting and Shearing:
Metal sheets are cut to the required size using advanced cutting techniques like laser cutting, waterjet cutting, or shearing. These methods provide high precision and allow for intricate designs.
Forming and Bending:
Precision press brakes or other forming tools are employed to bend and shape the metal sheets according to the specified geometries. This step requires careful control to achieve accurate angles and dimensions.
Punching and Stamping
Punching and stamping processes are utilized to create holes, slots, or other features in the metal sheets. This adds versatility to the fabrication process and allows for the creation of complex designs.
Welding and Assembly:
Precision sheet metal fabrication often involves welding to join multiple components together. The welding process is closely monitored to ensure strong and accurate connections. Assembly of the fabricated parts is done with meticulous attention to detail.
Quality Control:
Throughout the fabrication process, quality control measures are implemented. This may include dimensional inspections, visual inspections, and the use of testing equipment to verify that the components meet the specified tolerances and quality standards.
Finishing:
After fabrication, the components may undergo finishing processes such as deburring, grinding, or polishing to achieve a smooth and aesthetically pleasing surface. Additional coatings or treatments can also be applied for corrosion resistance or other functional purposes.
Prototyping and Iteration:
Precision sheet metal fabrication often involves prototyping to test and refine designs before full-scale production. This iterative process ensures that the final product meets or exceeds customer expectations.